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Chenille Patch
Custom Chenille Patches & Varsity Letters
Chenille patches bring the classic varsity look ― soft, textured, retro and instantly recognizable. We produce custom chenilleletters, numbers, mascots and crests for letterman jackets, sweaters, caps, team merchandise and fashion streetwear.
Every patch is precision-tufted on dedicated chenille machinery for a plush, uniform pile that keeps its shape through years ofwear. Choose a twill or felt base, embroidered borders in your team colors, and up to 12 thread colors for outline and fill.
Letters are available from 2" to 12" tall, and mascot crests can be combined with letters to build a complete varsity set ― oneartwork session covers both.
Backing options include sew-on (recommended for jackets) and iron-on. No minimum order, free digital mockup and artworkadjustments, samples within 7 days, production in 4‒7 days express.
Who orders from us: sports teams and schools, cheer and dance programs, fashion brands and clubs across North America andEurope ― from single jackets to full-team uniform programs.
Item
| Item | Typical Range / Guidance |
|---|---|
| Letter Height | 2"–12" (Custom sizes available) |
| Base Material | Twill / Felt |
| Border | Embroidered border matched to team colors |
| Thread Colors | Up to 12 colors (including outline and fill) |
| Backing Options | Sew-on / Iron-on |
| Pile | Precision-tufted chenille |
| MOQ | No minimum order quantity |
| Sample Lead Time | 7 days |
| Production Lead Time | 4–7 days (express production) after approval |
| Artwork Requirements | AI, EPS, SVG preferred; letter style guide required for custom fonts |
FAQ
1. What is the minimum size for chenille letters? ― 2" height; below that, embroidery usually delivers better detail.
2. Twill or felt base ― what is the difference? ― Twill is more durable and recommended for jackets; felt gives a softer, retrolook.
3. Can I combine letters with a mascot crest? ― Yes, we produce full varsity sets; both are designed in one artwork session.
4. How should I care for chenille patches? ― Machine wash cold, inside out; avoid high-heat drying to protect the pile.
5. What is the lead time? ― Sample 7 days; production 4‒7 days express after approval.
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When you partner with AWELLS to manufacture custom chenille patches, you don’t just get manufacturing assistance – our excellent customer service team will be he...
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